By improving the efficiency of MMK saved in 2019, about half a billion rubles
By improving the efficiency of MMK saved in 2019, about half a billion rubles
Such significant results were achieved thanks to the work of CMI to improve energy efficiency at all stages of the industrial site. One of the most significant developments has been the introduction of rationalization proposals: the app "Platform management" (PAM) employees of the company has made 921 offer, 298 of them were implemented in the form of projects with the planned economic effect of 208 million rubles. Also in 2019, implemented in six low-budget efficient projects (baby-capex) plan the effect of which amounts to a total of 175 million rubles.
in Addition, in the past year, work continued on the contracts for the provision of energy services. In particular, the economic effect on the project of installation of frequency converters on the pumps of the Central power station of PJSC "MMK" amounted to 1.5 million rubles per year, according to the project of automation of drive control of the exhaust recovery system of the gases in the oxygen-Converter shop – 85,3 million rubles and the project to replace ceiling lights rolling mills – 4.3 million rubles.
At PJSC "MMK" implemented energy management system certified on conformity to requirements of international standard ISO 50001:2011. In September of 2019 EMS PJSC "MMK" has successfully passed re-certification audit for ISO 50001:2011 certificate TÜV International Certification (Germany) for a 3-year time period, confirming the compliance of the energy management system of PJSC "MMK" the requirements of international standard. Extended the scope of the energy management system of PJSC "MMK" with the inclusion of all production processes.
a program of advanced training "energy management System in accordance with the requirements of international standard ISO 50001:2018" for all categories of workers of PAO "MMK". The relevant section is included in the General list of tests to assess competencies in the format of "Professional knowledge" of managers, professionals and employees in production divisions. Under development section "energy management System" for the new version of the web-site of PJSC "MMK", which will provide stakeholder access to information on the functioning of the energy management system of PJSC "MMK".
MMK continues to develop an automated platform energy management system. In particular, in the "Management of ideas" modified diagrams of business processes and functional modules, reports and views PAM. Appeared a diagram of the business process projects the direction of industry 4.0. Currently, PAM is accompanied by ideas for all categories (power-saving, inventory, ecology, labor protection and industrial safety, other).
PAM provides access to energy efficiency - displays the reports on the loss of energy resources, acts of tolerance of measuring and control devices, indicators of energy efficiency and measures for their achievement. In addition, PAM implemented a system of calculation and monitoring of the integrated indicator of efficiency of activity of the workshops of the Department of the main energy (UGE). According to the results of 2019 in the shops UGE obtained an additional effect of 12% in relation to the planned indicators of energy efficiency. It was achieved including through increased use of secondary energy resources and saving the purchase (natural gas and electricity). Compared to 2018 in 2019 the increased proportion of utilization of secondary gases at power plants in relation to his output: coke oven gas to 32.8%, blast furnace gas – to 56.0% and, as a consequence, reduced the share of natural gas consumption by power plants in total fuel balance of JSC "MMK" to 39.6%.
the Expert community commended the energy management system of PJSC "MMK". So, in 2019, the company was awarded a diploma of the United Nations industrial development organization (UNIDO) contribution to sustainable development and environmental initiatives in the Chelyabinsk region, as well as for the successful implementation of the program "Energy management of industrial enterprises".
a Year earlier MMK has received prestigious international awards for "Outstanding achievement in the field of energy management 2018" from inter-Ministerial conference on clean energy (Clean Energy Ministerial). General Director of JSC "MMK" Paul Shilyaev, in this regard, said: "MMK has traditionally paid special attention to energy efficiency. In 2016, the company adopted an Energy policy that is being implemented currently in line with the strategic goal to reduce the cost of production by reducing energy costs. Activities implemented under this corporate policy, designed to ensure the efficiency of management, increased motivation and employee engagement, as well as the introduction of advanced technologies."
Department of information and public relations of OJSC "MMK"
in Addition, in the past year, work continued on the contracts for the provision of energy services. In particular, the economic effect on the project of installation of frequency converters on the pumps of the Central power station of PJSC "MMK" amounted to 1.5 million rubles per year, according to the project of automation of drive control of the exhaust recovery system of the gases in the oxygen-Converter shop – 85,3 million rubles and the project to replace ceiling lights rolling mills – 4.3 million rubles.
At PJSC "MMK" implemented energy management system certified on conformity to requirements of international standard ISO 50001:2011. In September of 2019 EMS PJSC "MMK" has successfully passed re-certification audit for ISO 50001:2011 certificate TÜV International Certification (Germany) for a 3-year time period, confirming the compliance of the energy management system of PJSC "MMK" the requirements of international standard. Extended the scope of the energy management system of PJSC "MMK" with the inclusion of all production processes.
a program of advanced training "energy management System in accordance with the requirements of international standard ISO 50001:2018" for all categories of workers of PAO "MMK". The relevant section is included in the General list of tests to assess competencies in the format of "Professional knowledge" of managers, professionals and employees in production divisions. Under development section "energy management System" for the new version of the web-site of PJSC "MMK", which will provide stakeholder access to information on the functioning of the energy management system of PJSC "MMK".
MMK continues to develop an automated platform energy management system. In particular, in the "Management of ideas" modified diagrams of business processes and functional modules, reports and views PAM. Appeared a diagram of the business process projects the direction of industry 4.0. Currently, PAM is accompanied by ideas for all categories (power-saving, inventory, ecology, labor protection and industrial safety, other).
PAM provides access to energy efficiency - displays the reports on the loss of energy resources, acts of tolerance of measuring and control devices, indicators of energy efficiency and measures for their achievement. In addition, PAM implemented a system of calculation and monitoring of the integrated indicator of efficiency of activity of the workshops of the Department of the main energy (UGE). According to the results of 2019 in the shops UGE obtained an additional effect of 12% in relation to the planned indicators of energy efficiency. It was achieved including through increased use of secondary energy resources and saving the purchase (natural gas and electricity). Compared to 2018 in 2019 the increased proportion of utilization of secondary gases at power plants in relation to his output: coke oven gas to 32.8%, blast furnace gas – to 56.0% and, as a consequence, reduced the share of natural gas consumption by power plants in total fuel balance of JSC "MMK" to 39.6%.
the Expert community commended the energy management system of PJSC "MMK". So, in 2019, the company was awarded a diploma of the United Nations industrial development organization (UNIDO) contribution to sustainable development and environmental initiatives in the Chelyabinsk region, as well as for the successful implementation of the program "Energy management of industrial enterprises".
a Year earlier MMK has received prestigious international awards for "Outstanding achievement in the field of energy management 2018" from inter-Ministerial conference on clean energy (Clean Energy Ministerial). General Director of JSC "MMK" Paul Shilyaev, in this regard, said: "MMK has traditionally paid special attention to energy efficiency. In 2016, the company adopted an Energy policy that is being implemented currently in line with the strategic goal to reduce the cost of production by reducing energy costs. Activities implemented under this corporate policy, designed to ensure the efficiency of management, increased motivation and employee engagement, as well as the introduction of advanced technologies."
Department of information and public relations of OJSC "MMK"