"Uralelectromed" has saved more than 12 million rubles at the expense of rationalization proposals
the Top Pyshma (Sverdlovsk oblast)
JSC "Uralelectromed" (metallurgical complex of UMMC) over the last year were introduced 170 of rationalization proposals with economic effect of 12.9 million rubles. This figure has increased by 15 % compared to the 2018.
the Greatest economic effect was achieved in innovators engineers of the Department of the chief mechanic (OGM). Innovators have introduced important technical solutions that improve the productivity and to reduce costs on production lines.
Among fresh ideas design office OGM — a new scheme repairs the shaft furnace to produce copper wire rod. Every 10 – 12 years in a shaft furnace it is necessary to change water-cooled furnace top (upper part of the furnace with a hole in order to load raw materials). Previously you analyzed not only the upper part of the furnace, and part of the roof above it, the roof and supporting structure. The engineers suggested the dismantling of the upper part of the shaft furnace and disassembly of the roof of the shop building due to new construction of the furnace top. Thanks to this innovations the company managed to save more than 5 million rubles. If the cost of production of the furnace top, demolition and construction work under the old scheme amounted to 8.3 million rubles, according to the new — 3.1 million rubles.
In the shop of copper electrolysis using the innovations able to improve the performance and reliability of electric pump units Friatec (Germany), used for pumping sulfuric acid solution. CPDR 80-50-200 pump in the original feature cast impeller chemical resistant non-metallic material available. Annually were required to purchase four wheels to replace the worn. BT engineers have developed a welded construction impeller titanium VT1-0, which was stronger and cheaper imports. The service life of the wheels increased two times, which in turn, reduced cash costs. If before the purchase needed about $ 996 thousand rubles, in the workshop of centralized repair of JSC "Uralelectromed" the required number of wheels can make 90 thousand.